立式雙色圓盤注塑機(jī)2
產(chǎn)品介紹
立式雙色圓盤注塑機(jī)是一種高效的塑料成型設(shè)備,,它具有以下特點(diǎn):
1. 立式結(jié)構(gòu):立式注塑機(jī)的注射裝置和鎖模裝置處于同一垂直中心線上,,模具沿上下方向開閉,,占地面積小,約為臥式注塑機(jī)的一半,,但生產(chǎn)效率約為臥式注塑機(jī)的兩倍,。
2. 易于嵌件成型:由于模具表面朝上,嵌件放置定位容易,,適合自動(dòng)化生產(chǎn),,可通過簡(jiǎn)單的機(jī)械手取出塑件型腔,有利于精密成型,。
3. 模具重量支撐:模具的重量由水平模板支撐,,上下開啟和關(guān)閉,,不會(huì)發(fā)生類似臥式機(jī)器的模具重力引起的前倒,使模板無法關(guān)閉的現(xiàn)象,,有利于持久性保持機(jī)械和模具的精度,。
4. 自動(dòng)化生產(chǎn):立式雙色圓盤注塑機(jī)可匹配自動(dòng)嵌入與取出等自動(dòng)化裝置,,達(dá)成整機(jī)全自動(dòng)化的運(yùn)轉(zhuǎn),,降低人工成本,穩(wěn)定生產(chǎn)效率和產(chǎn)品質(zhì)量,。
5. 高精度:注塑機(jī)采用伺服電機(jī)和PLC技術(shù),,控制精確,允許的偏差一般都在0.01~0.00lmm之間,,確保產(chǎn)品尺寸和重量的精確控制,。
6. 節(jié)能高效:注塑機(jī)節(jié)能改造后,系統(tǒng)能夠快速響應(yīng),,根據(jù)自身的需要對(duì)供給進(jìn)行快速的調(diào)整,,有效提高注塑機(jī)電能的利用率,從而達(dá)到高效節(jié)能,。
7. 穩(wěn)定性好:系統(tǒng)為壓力與流量雙閉環(huán)控制,,根據(jù)注塑機(jī)的需求決定注塑機(jī)的供給。系統(tǒng)在給定輸入或外界干擾作用下,,能在短暫的調(diào)節(jié)過程后到達(dá)新的平衡狀態(tài),,或者回復(fù)到原有的平衡狀態(tài)。
8. 快速響應(yīng)性:快速響應(yīng)性是伺服系統(tǒng)動(dòng)態(tài)品質(zhì)的重要標(biāo)志之一,,由于生產(chǎn)過渡過程時(shí)間短,,一般在200ms以內(nèi),為實(shí)現(xiàn)超調(diào)的要求,,要求過渡過程的前沿陡,,節(jié)能改造后上升率要大,注塑機(jī)達(dá)到1500轉(zhuǎn)的時(shí)間不到0.03秒,。
立式雙色圓盤注塑機(jī)適用于多色籌碼,、雙色TPU鞋底、雙色手柄,、雙色表帶等雙色,、多色及硬膠包膠制品的設(shè)備,通過雙色注塑增加了產(chǎn)品的視覺美感,,提升了產(chǎn)品的競(jìng)爭(zhēng)力,,提高產(chǎn)品的溢價(jià)能力。
Vertical two-color disc injection molding machine is a kind of efficient plastic molding equipment, which has the following characteristics:
1. Vertical structure: the injection device and clamping device of vertical injection molding machine are on the same vertical centerline, the molds are opened and closed along the up and down direction, the footprint is small, which is about half of that of horizontal injection molding machine, but the production efficiency is about twice of that of horizontal injection molding machine.
2. Easy insert molding: Since the surface of the mold is facing up, it is easy to place and position the inserts, suitable for automated production, and the cavity of the plastic parts can be taken out by a simple robot, which is conducive to precision molding.
3. Mold weight support: the weight of the mold is supported by the horizontal template, up and down to open and close, will not happen similar to the horizontal machine mold gravity caused by the front fall, so that the template can not close the phenomenon, is conducive to the durability to maintain the accuracy of the machinery and mold.
4. Automatic production: Vertical two-color disc injection molding machine can be matched with automatic insertion and removal and other automation devices, to achieve the full automation of the whole machine, reduce labor costs, stabilize production efficiency and product quality.
5. High precision: the injection molding machine adopts servo motor and PLC technology, precise control, the allowable deviation is generally between 0.01 ~ 0.00lmm, to ensure the precise control of product size and weight.
6. Energy saving and high efficiency: after the energy-saving transformation of the injection molding machine, the system is able to respond quickly and make quick adjustments to the supply according to its own needs, which effectively improves the utilization rate of the injection molding machine's electric energy, thus achieving high energy efficiency.
7. Good stability: the system is a double closed-loop control of pressure and flow, which determines the supply of the injection molding machine according to the demand of the injection molding machine. The system can reach a new equilibrium state after a short adjustment process or return to the original equilibrium state under a given input or external interference.
8. Fast responsiveness: fast responsiveness is one of the important signs of the dynamic quality of the servo system, due to the production of the transition process time is short, generally within 200ms, in order to achieve the requirements of the over-regulation, the requirements of the transition process of the leading edge of the steep, energy-saving transformation of the rate of rise to be large, the injection molding machine to reach 1500 revolutions of the time less than 0.03 seconds.
Vertical two-color disc injection molding machine is suitable for multi-color chips, two-color TPU soles, two-color handle, two-color strap and other two-color, multi-color and hard rubber-covered products of the equipment, through the two-color injection molding increased the visual aesthetics of the product, enhance the competitiveness of the product, improve the product's premium ability.